SoftForce® High-Precision Force Control
Force accuracy: ±1‰ / ±0.01 N
- High, balanced performance across all six indicators
CORE TECHNOLOGY INTRODUCTION
SoftForce® Precision Force Control is one of RobustMotion’s industry-leading core technologies. It combines an efficient model predictive control algorithm developed by RobustMotion with a high-stiffness force sensor, achieving a control processing frequency of up to 10,000 Hz, or 10,000 calculations per second. Electric actuators equipped with SoftForce® can achieve force control accuracy of up to ±0.01 N (1‰), enabling precise control without overshoot even at high speeds.
Through real-time feedback and intelligent adjustment, SoftForce® ensures smooth, accurate motion while significantly improving production efficiency and product quality. The technology is also easy to integrate and maintain, offering a better cost-performance ratio and lower operating costs.
SoftForce® Precision Force Control is highly flexible and adaptable, meeting stringent precision motion-control requirements across industries. It is particularly suitable for ultra-precision assembly, handling, and inspection of high-value or fragile workpieces. Customers can select the SoftForce® precision force control electric actuator series that best meets their application requirements.
SoftForce® electric actuators can also be freely combined into multi-axis precision force control robots. They support extensive secondary development to address force-control challenges in critical high-end manufacturing processes.
SoftForce® Precision Force Control differs from conventional current-loop and sensor-based force control solutions. RobustMotion’s independently developed SoftForce® 3.0 high-precision force control system resolves the traditional trade-off between force output and speed. Even at high speeds, the system maintains stable, highly precise force output (up to ±0.01 N) and effectively absorbs impact forces, ensuring no overshoot during high-frequency, high-speed motion.
Force accuracy: ±1‰ / ±0.01 N
Force accuracy: ±1%
Force accuracy: ±5–15%
High-speed response enables exceptionally precise force, position, and speed control.
When handling fragile or delicate workpieces, the actuator immediately activates flexible force control if excessive force is detected, reducing damage caused by overshoot.
Based on the SoftForce® 3.0 high-precision hybrid force control algorithm, F/HF Series actuators maintain high force accuracy during high-frequency, high-speed motion while ensuring soft landings without overshoot for maximum workpiece protection.
Collects process data in real time or offline and simultaneously generates force-time and force-position curves to help optimize process quality.
Customized Process Package
Industrial Robots
Collaborative Robots
AGV/ARM
Visual System
3-in-1 Control, One-Touch Switching
Native Support, Gateway-free
EtherCAT®
EtherNet/IP®
PROFINET
CC-Link
CANopen®
Modbus TCP
Modbus RTU Die picking and placement · Transferring semi-finished wafers · SMT component placement
PCB assembly · Assembly of smartphone cameras, microphones, and earphones · Inspection of touch panels, mobile phones, keyboards, and keys
Engraving process of solar cell · Bulge detection process of battery · Flexible gripping and placing cores into the shell
Precision Surgical Robots · Automatic cap opening and capping · Automatic Pill Dispensation
More Applications and Solutions
±0.01 N Accuracy · Adaptive Gripping · Grip Confirmation · Drop Detection
In precision-component manufacturing, F Series precision force control electric grippers can safely handle fragile, small workpieces. Built-in adaptive gripping enables full-stroke gripping and transfer regardless of workpiece size or position, without additional sensors.
Constant Force Control · Force-Position Hybrid Control · Pressure Detection · Zone Signal
During press fitting, F/HF Series precision force control actuators deliver constant thrust quickly and stably while maintaining high compliance. They apply precise force to workpieces with dimensional tolerances without causing overshoot damage. The actuator can also monitor process quality in real time and inspect products automatically.
Flexible Force Control · Constant Force Control · Force-Position Relationship Chart
When performing the screen adhesion process for electronic products, the HF Series precision force-controlled linear actuator allows for precise and constant thrust force settings. It switches to precision force-controlled pressing as soon as it comes into contact with the screen, utilizing a flexible force control protection scheme to prevent overstroke damage to the screen. The force-position relationship chart in the RM control software enables real-time monitoring of process quality.
Constant Force Control · Push Confirmation · Force-Position Relationship Chart
For example, in the durability testing of terminal insertion and extraction strength, the HF Series precision force-controlled actuator can provide a constant force output. The push confirmation function is utilized to determine if the terminal is properly inserted. Furthermore, it can provide real-time force feedback during extraction, and the force-position curve can be used to assess the quality of the workpiece or product.
±0.01 N Accuracy · Constant Force Control · Force-Position Hybrid Control
For instance, in the precise soldering of PCBs and circuitry, when the soldering iron heats and melts the solder, the RM precision force-controlled linear actuator applies minute and precise force to press the circuitry, achieving high standards of process quality requirements.
Flexible Force Control · Constant Force Control
In a reciprocating motion state, the HF Series precision force-controlled actuator employs a unique flexible constant force control method that allows it to adaptively float up and down on irregular surfaces while maintaining a constant force magnitude on the contact surface. For users, it is as simple as setting the positions at both ends and the desired force on the contact surface, and it can be applied immediately.
The SoftForce® Precision Force Control system can be integrated with a variety of RobustMotion actuators, upgrading them to high-end precision force control actuators. These include precision force control grippers, linear actuators, electric slides, and direct-drive actuators. The system can also be flexibly configured for multi-axis applications according to actual working conditions, providing a more flexible and convenient precision force control solution for intelligent manufacturing and addressing complex processes that were previously difficult to automate.